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Dust collector×吉田工業 - List of Manufacturers, Suppliers, Companies and Products

Dust collector Product List

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[Case Study of Dust Collection System] Dust Collection Equipment for Urethane Molded Products

By introducing a dust collector, we have eliminated dust leakage and significantly reduced maintenance efforts! If you are considering the introduction of a dust collector, leave it to us!

At Company B, a chemical product manufacturing company, the existing dust collector was aging, and there was a concern about wanting to reduce maintenance (such as the frequency of cleaning and replacing filter bags and the frequency of removing buckets). They introduced a "pulse bag filter dust collector" that allows for adjustable dust removal settings. Additionally, to make it easier to detach sticky dust, they installed a wet filter and modified the dust collector body to pull out the bucket from the front instead of the side, based on the installation conditions. As a result, most of the burrs are collected by the pre-dust collector, so only fine dust reaches the bucket of the pulse bag filter. Dust leakage has been eliminated, significantly reducing maintenance efforts. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector
  • Oil Mist Collector
  • Clean Booth

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[Case Study] Centralized Dust Collection of Factory Oil Mist with Custom-Made Mist Collector

Custom-designed and constructed dust collectors, providing what our customers need the most! Whether large or small, leave your dust collector installation considerations to us!

Company K, engaged in the metal cutting industry, has introduced a large number of cutting machines, resulting in insufficient dust collection. The air was constantly filled with oil mist, making it difficult to see across the room. Additionally, there were no suitable options in terms of budget or installation space. Therefore, we implemented a custom-made "mist collector" to consolidate the oil mist collection within the factory. The factory environment changed dramatically, and instead of expressions of gratitude, we received many surprised comments from the on-site employees. The company is currently using 14 of our mist collectors. Of course, each unit is custom-designed and constructed to meet specifications such as size, dust collection capacity, and duct pressure calculations, ensuring we provide what the customer needs most. Yoshida Industries is committed to addressing the concerns of those struggling with factory environments. Please feel free to consult with us. *For more details, please refer to the PDF document or contact us at your convenience.*

  • Dust collector
  • Oil Mist Collector
  • Clean Booth

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[Case Study] Solving Dust Collector Issues with Preduster

Ideal as a pre-filter dust collector for bag filters! It is extremely effective during times of high dust levels! If you are considering the introduction of dust collectors, whether large or small, leave it to us!

Company T in the parts manufacturing industry was troubled by frequent clogging of the dust collector filters. Therefore, they installed the "Preduster" as a pre-dust collector. With the Preduster as a pre-dust collector, only fine dust reaches the bag filter, reducing filter clogging. Additionally, this method significantly reduces the risk of dust collector fires caused by sparks generated from metal grinding machines, as it minimizes the intrusion of sparks into the bag filter dust collector. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector
  • Clean Booth
  • Ventilation and Exhaust

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[Case Study] Smoke and Gas Dust Collection in a Part of the Factory Divided Off

A case where the dust and odor that were considered problematic have significantly improved, receiving very positive feedback.

At Company F, a foundry, epoxy resin is mixed with sand mold agents to make molding easier. However, when molten metal is poured into the molds, a large amount of gas generated from the burning resin filled the factory, causing concerns. In winter, the windows and shutters are closed, trapping odors and potentially affecting the health of the workers. To address this issue, a smoke and gas dust collection system was installed in part of the factory. The smoke generated during pouring and the gas that escapes from the molds afterward, which were seen as problematic, have been significantly improved, and we have received very positive feedback. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector

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[Case Study] Mismatch between Dust Collection Target and Dust Collector

The introduction of the dust collector has made waste disposal very easy, significantly improving both work time and running costs! If you are considering the introduction of a dust collector, leave it to us!

Company Y, which manufactures electronic components, found that no matter how many dust collectors recommended by major manufacturers were installed in their factory, the dust suction did not improve. They are constructing a new factory with the same processes, but they expressed concerns that if the new dust collectors were to perform poorly like the previous ones, it would be problematic, and they requested a solution. In response, we proposed and installed dust collectors suitable for the type of waste generated. We also suggested a waste discharge method tailored to the on-site working conditions and manufactured the dust collectors accordingly. As a result, there are no longer any issues with suction as there were before, and the cleanroom in the factory is being kept clean. Furthermore, waste discharge has become very easy, leading to significant improvements in both work time and running costs, and we have received positive feedback. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector
  • Clean Booth
  • Ventilation and Exhaust

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[Case Study] Dust Collection Methods for Highly Adhesive Dust

A case where the use of lime in high-viscosity dust collection eliminated filter clogging.

Company S, which manufactures precision machined parts, produces sewing machine parts and precision machined components, with most of the manufacturing process involving manual polishing. Due to the highly adhesive dust, there was a problem with filters becoming clogged quickly. When highly adhesive dust adheres to the filter, it becomes difficult to remove it with pulses or other methods. Therefore, before collecting the adhesive dust, lime is introduced to create a thin film on the filter for dust collection. This allows for the easy removal of the adhered dust. As a result, the current frequency of lime application is twice a day, in the morning and afternoon, and this process has eliminated filter clogging. *For more details, please refer to the PDF document or feel free to contact us.

  • Dust collector

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[Case Study] Analyzing the Mechanism of Dust Dispersion to Eliminate Maintenance Burden

Eliminate maintenance costs to zero! We were able to stay within budget without incurring unnecessary expenses.

The heavy industry manufacturer M faced the issue of large amounts of dust being released when loading wood chips, which serve as fuel for thermal power generation, from truck dumpers into the equipment. Therefore, we analyzed the mechanism of dust dispersion. As a result, the dust dispersion was significantly improved compared to before, and the collected dust automatically returns from the dust collector to the equipment, eliminating the need for waste collection work and reducing maintenance burden to zero. Since all processes from meetings, design, manufacturing, construction, to inspection were handled by our company, there were no unnecessary expenses, allowing us to stay within budget. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector

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[Case Study] Dust Collection in Woodworking Manufacturing

A case where the dust collection effect of organic solvents generated from wood chips or paint during construction was enhanced.

Company M, a manufacturer of wooden products, has a factory that produces items such as rackets and faced the challenge of needing to collect wood shavings generated during the manufacturing process. Therefore, dust collection was implemented during the process of making wooden products. Although the material transitioned from wood to carbon, dust collection continued for carbon as well. Eventually, they began producing golf clubs and snowboards, which generated dust and organic solvents, creating a need for dust collection, leading to the installation of dust collection equipment. As a result, the effectiveness of dust collection for wood shavings and organic solvents generated from paint during the process was enhanced. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector

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[Case Study] Special Feature on Oily Polishing (Fire Hazard)

No trash gets into the bag of the bug filter! There is less clogging of the filter, and the suction lasts longer.

Company S, a precision parts manufacturing manufacturer, had installed one large dust collector and 30 to 40 small dust collectors in a factory with many cutting and polishing processes. However, when products had oil on them, dust and oil would adhere to the inside of the ducts and hoods, and sparks from the polishing would ignite the dust collectors. Additionally, since cyclones can separate even light dust, light debris that catches fire would not reach the bag filter. Therefore, a pre-cyclone was delivered. After initially supplying one unit for testing, it was found to be excellent in dust collection performance, fire prevention effectiveness, and ease of debris collection, receiving very positive feedback. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Dust collector

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[Case Study] Sealed Push-Pull Dust Collection System Modified from a Room in a Factory

Introducing a case where a large painting booth was installed by renovating an existing room within the factory!

At Company T, which manufactures air conditioning equipment, painting of large special vehicles such as carrier cars is conducted within the factory, resulting in a constant presence of paint dust in the environment. Initially, employees wore masks while working, but following instructions from the supervisory office, the introduction of a painting booth became necessary. Therefore, we proposed a "sealed push-pull dust collection system" by renovating an existing room within the factory. After implementation, the factory environment was significantly improved compared to before the installation. Additionally, we were able to significantly reduce costs compared to the expenses of installing a large painting booth from a manufacturer, and we received very positive feedback. [Case Study] <Results> ■ The factory environment was significantly improved compared to before implementation. ■ The renovation of an existing room in the factory allowed for substantial cost savings. *For more details, please refer to the PDF document or feel free to contact us.

  • Clean Booth
  • Exhibition planning/construction
  • Machinery and equipment installation/dismantling/relocation

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[Construction Example] Mist Collection for a Manufacturer of Engine Parts and Others

The number of mist collectors is determined by the amount of mist dispersed! A case study in precision machining.

At Company Y, a manufacturer of engine parts, there was a significant issue with mist floating in the air due to the lack of dust collection equipment, resulting in a very poor working environment. Workers would open doors, allowing the mist to drift into the neighborhood. To address this, two mist collectors were installed for six machine tools, and ducts were laid out. Flexible aluminum connections were used for the end connections to each machine to provide flexibility. After installation, the mist dispersion ceased, leading to an improved working environment within the company. With the ability to work with doors closed, the entry of outside debris decreased significantly. [Case Summary] ■ Issues - The odor of oil was severe, leading to complaints from nearby residents. - The lack of dust collection equipment resulted in a high concentration of mist in the air, creating a very poor working environment. ■ Results - Mist dispersion ceased. - Complaints from the neighborhood stopped. - The working environment improved, allowing for work to be done with doors closed. *For more details, please refer to the PDF document or feel free to contact us.

  • Ventilation and Exhaust
  • Contract manufacturing

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[Presenting a Collection of Construction Examples!] Collection of Construction Examples for Factory Air Purification Systems

The case study collection of Yoshida Industries, which has been involved in the environmental improvement of many factories, is complete! We have compiled examples of installations such as dust collection, exhaust, local exhaust, and dust dispersion prevention in this collection!

Yoshida Industries is a professional group specializing in air conditioning, including dust collection, local exhaust, and ventilation. This document introduces cases where Yoshida Industries has diagnosed users' air environments and, based on years of experience and achievements, designed and constructed original air purification systems suitable for the environment, solving environmental issues in factory facilities. 【Featured Cases (Excerpt)】 ■ Installation of dust collectors ■ Installation of local exhaust systems ■ Installation of painting booths ■ Installation of clean rooms ■ Installation of push-pull systems, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • air conditioning
  • Dust collector
  • Mechanical Design

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[Clean Room Case] Mist Collection Device for Large 5-Axis Machining Center

By enclosing only locally instead of surrounding the entire device, efficient dust collection can be achieved without the need for a large dust collector.

We received a request from a customer who has large processing machines in their factory, wanting to prevent impurities such as dust from adhering to processed products, and also to ensure that processing powder does not scatter around. In response, we installed a "mist collection device for large 5-axis processing machines." By enclosing only specific areas instead of the entire device, we can efficiently collect dust without the need for a large dust collector. If you are struggling with effective dust collection methods, please feel free to contact us. We will do our best to provide suitable proposals on-site. *For more details, please refer to the PDF materials or feel free to reach out to us.

  • Clean Booth
  • Other clean room equipment and facilities

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【Dust Collector Implementation Case】Collecting mist in the factory at one-third the cost!

It seems that they were satisfied with both the price and effectiveness of the dust collector introduction, and they have installed several similar units in another factory of the same company! If you are considering the introduction of a dust collector, leave it to us!

K Company, a precision machinery parts manufacturer, has newly introduced about 70 cutting machines. Along with this, they were considering the introduction of a dust collector that could handle the following conditions. Since cutting fluid is used, oil mist rises from the machines, creating a very poor environment in the factory. Furthermore, the permeability of the cutting fluid is very high, causing it to infiltrate even into the control panels attached to the cutting machines, which frequently led to malfunctions of the control panels. Installing individual small dust collection devices (mist collectors) was quite challenging, so it was decided to use one large-capacity dust collector to address the issue. Since it was stated that "the exhaust is within the factory premises, so some leakage is not a problem," a solution that had slightly inferior collection efficiency but was inexpensive (about one-third the cost of other manufacturers) and easy to maintain was proposed. As a result, the amount of mist drifting in the factory significantly decreased, visibility near the ceiling improved, and there were no more malfunctions of the control panels. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector
  • Oil Mist Collector
  • Clean Booth

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【Dust Collector Implementation Case】Collecting all chips, shavings, and dust within the factory.

The issue of dust scattering around has been resolved! Waste emissions have also significantly improved, leading to increased work efficiency! If you are considering the introduction of dust collectors, whether large or small, leave it to us!

Company S, engaged in the processing industry, has a factory so white that work cannot be done without masks and glasses. There were 22 small dust collectors installed on the second floor, but their effectiveness was lacking. The waste collection process was also inconvenient and labor-intensive, and the dust collectors were insufficient in capacity. Additionally, complaints from nearby residents regarding noise and dust had been received, and when constructing a new factory, they expressed a desire to achieve a perfect factory hygiene environment. Therefore, we calculated the necessary dust collection capacity for all processing machines and selected and manufactured dust collectors that met the overall requirements of the factory. We designed the dust collector discharge section to allow for easy and clean waste disposal. With the enhanced dust collection power, the issue of dust scattering has been resolved. Waste disposal has significantly improved, leading to increased work efficiency. The noise from the dust collectors is below the standard level, so there have been no complaints from residents. *For more details, please refer to the PDF document or feel free to contact us.*

  • Dust collector
  • Deaeration device
  • Clean Booth

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